Archive for category Workshop
First Workbench Built (8/27/09)
Posted by Ethan Jacoby in Preparation, Workshop on August 28, 2009
It’s almost time to order some tools and an empennage kit! I sold my motorcycle, and, as soon as the check clears, I’m placing two orders. The first to Brown Tool for a tool kit, and the second to Van’s for a second practice project (the tool box) and an empennage kit.
In preparation for the big day when those boxes containing shiny aluminum show up, I’ve been working on building a workbench. Nothing fancy, just the EAA 1000 bench that turns up whenever you do a Google search for “aviation workbench.” For anyone not familiar with this bench, it has a 5×2 foot work surface, stands just under three feet high, and is constructed from 2x4s and plywood. Most people build two of them, which is my plan as well. I built this according to the plan except for one, small modification. Instead of making the top the same size as the frame, I made it overhang at each end by 2 inches. I figured this gives me four more inches of workspace and also a nice edge for clamping, etc.
Here’s a picture of my first workbench. Not bad for a guy that knows even less about working with wood than he does about working with sheet aluminum and rivets.

Tool Chest Purchased (8/3/09)
Posted by Ethan Jacoby in Preparation, Tools, Workshop on August 4, 2009
I can’t buy $2000 worth of airplane makin’ tools and then just leave them scattered around. I also can’t justify the outrageous cost of some of the nicer rolling tool chests available at Sears or Lowes. Fortunately, while wandering the isles of Wal-Mart, I noticed a tool chest made by a company called ProWorks. Sure, at $114 plus tax, it’s cheap, but it seems sturdy and will get the job done. Call me crazy, but I want to buy the cheapest tools that will get the job done right (and I stress right!). There’s no reason to spend $500 on something when spending $114 gets the job done with the exact same end result. Any money saved can be put back into the airplane in the form of nicer avionics or, simply, fuel.












